LW400 3-Phase Palm Oil Mill Effluent Decanter Centrifuge Separator 30KW Motor ABB VFD Automatic

LW400 3-Phase Palm Oil Mill Effluent (POME) Decanter Centrifuge Separator

The LW400 3-phase decanter centrifuge is specifically designed for Palm Oil Mill Effluent (POME) treatment, a critical environmental challenge in the palm oil industry. This machine efficiently recovers residual palm oil from POME while simultaneously separating solids and clarified water, providing both economic and environmental benefits.

Three-Phase Separation Process

The bowl and screw rotate at high speed with controlled differential speed. POME is fed continuously into the rotating bowl through the feed tube. Under centrifugal force, the three phases separate by density: heavy solids (sludge) deposit on the bowl wall and are pushed by the screw conveyor to the solids discharge; water forms the middle layer; residual palm oil, being the lightest, forms the innermost ring. The oil and water are discharged through separate outlets using adjustable weir plates, enabling continuous three-phase separation.

Key Features

• Designed for high-temperature POME processing (up to 90°C)
• All contact parts available in SUS304 or duplex stainless steel depending on POME characteristics
• 30KW main motor with ABB VFD provides ample power for high-throughput operation
• 3-phase design recovers valuable residual oil that would otherwise be lost
• PLC automatic control with real-time parameter adjustment ensures consistent separation quality
• Wear-resistant hard facing on screw conveyor extends service intervals
• Energy-efficient DC bus design reduces overall power consumption

Technical Specifications

Environmental and Economic Benefits

• Recovers 0.5-1% additional crude palm oil from POME, generating significant revenue
• Reduces BOD of effluent by 60-70%, easing downstream pond treatment load
• Produces drier sludge cake, reducing transportation and disposal costs
• Helps palm oil mills comply with increasingly strict environmental regulations
• Continuous operation aligns with 24-hour palm oil mill production schedules

Company Introduction

Huading Separator, established in 1954, has over 60 years of experience in centrifugal separation technology. As a leading Chinese manufacturer, we provide separation solutions for the palm oil, edible oil, food processing, chemical, pharmaceutical, and environmental protection industries worldwide.

FAQ

Q: What is the typical oil recovery rate from POME?
A: Our LW400 can recover approximately 0.5-1.0% additional crude palm oil from the effluent stream, which can represent significant additional revenue for a typical 60MT/hr mill.

Q: How does the decanter handle high-temperature POME?
A: The machine is designed with appropriate clearances and seals to accommodate operating temperatures up to 90°C without performance degradation.

Q: What maintenance is required?
A: Routine maintenance includes bearing lubrication, V-belt inspection, and periodic replacement of wear protection elements. We recommend a major inspection every 8,000 operating hours.

Q: Can you provide on-site commissioning?
A: Yes, our engineers can travel to your site for installation supervision, commissioning, and operator training.